Advances In Non Conventional Materials Processing Technologies

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This work presents the most recent Advances in Non-Conventional Materials Processing Technologies presented at the 4th Manufacturing Engineering Society International Conference (MESIC2011), held during September 2011 in Cadiz, Spain. Here, Forming, Simulation, Laser, Water-Jet, Rapid Prototyping, WEDM, Grinding and Additive Manufacturing Technologies are, among others, the main topics to be found in this book, which is aimed especially at manufacturing engineers who work in the above fields.

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Advances in Non Conventional Materials Processing Technologies Edited by M. Marcos J.A. Sánchez J. Salguero Advances in Non Conventional Materials Processing Technologies Selected, peer reviewed papers from the 4th Manufacturing Engineering Society International Conference, September 2011, Cadiz, Spain Edited by M. Marcos, J.A. Sánchez and J. Salguero Copyright  2012 Trans Tech Publications Ltd, Switzerland All rights reserved. No part of the contents of this publication may be reproduced or transmitted in any form or by any means without the written permission of the publisher. Trans Tech Publications Ltd Kreuzstrasse 10 CH-8635 Durnten-Zurich Switzerland http://www.ttp.net Volume 713 of Materials Science Forum ISSN 1422-3597 Full text available online at http://www.scientific.net Distributed worldwide by and in the Americas by Trans Tech Publications Ltd Kreuzstrasse 10 CH-8635 Durnten-Zurich Switzerland Trans Tech Publications Inc. PO Box 699, May Street Enfield, NH 03748 USA Fax: +41 (44) 922 10 33 e-mail: [email protected] Phone: +1 (603) 632-7377 Fax: +1 (603) 632-5611 e-mail: [email protected] PREFACE In the last four decades, the development in the material processing domain led to the new concept named Non-Conventional or Non-Traditional Technologies. These technologies try to solve a lot of typical problems where traditional techniques proved to be inefficient. Mainly new forming, joining, casting and machining technologies have been developed. In all the cases, simulation techniques have helped to the development of the new technologies. So, Incremental Forming-Forging, Rapid Manufacturing and Laser Cladding, Laser Based Coating, Laser Based Joining, among others, are currently applied new developed materials processing without materials removal. However, the main researches on Non-Conventional Materials Processing Technologies have been carried out in Materials Removal Processes. Nearly 70 years have already gone since in 1943 two married Russian scientists, Dr. Boris and Dr. Natalya Lazarenko, with the help of the young student B. Zolotych, published the first research paper in which a non-mechanical alternative to the controlled removal of part material was proposed. The work ‘About the inversion of metal erosion and methods to fight ravage of electric contacts’ (Moscow WEI Institute, 1943) presented the fundamentals of a method in which the thermal energy generated by a controlled electrical spark was used to effectively vaporize and melt part material. The Electrical Discharge Machining (EDM) process was born. For the first time in History it was possible to machine part material with no consideration for its mechanical properties (hardness, ductility, abrasiveness,...). Since then the proposal and growth of a new group of machining processes (the so-called Non-Traditional or Non-Conventional Machining processes) has been an answer to the extreme manufacturing requirements imposed by emerging and advanced engineering materials. The development new generations
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