Thermal Spraying For Power Generation Components

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Thousands of patents address new coating types, new developments, new chemical compositions. However, sometimes coatings is still considered as an "art". This book now deals with questions that are essential for a good performance of this "art": Is there a given process stability? Is there an inherent process capability for a given specification which cannot be improved? What is the right preventive maintenance strategy? Is there a chance to end up with coating process capabilities in the order of other manufacturing processes?

This book is not a pure scientific book. It is of most value for the engineer involved in design, processing and application of thermally spayed coatings: To understand the capability and limitations of thermal spraying, to understand deposition efficiency (waste of powder) and the importance of maintenance and spare parts for quick change over of worn equipment, to use offline programming and real equipment in an optimum mix to end up with stable processes in production after shortest development time and in the end to achieve the final target in production: process stability at minimum total cost.


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I K. E. Schneider, V. Belashchenko, M. Dratwinski, S. Siegmann, A. Zagorski Thermal Spraying for Power Generation Components II III Klaus Erich Schneider, Vladimir Belashchenko, Marian Dratwinski, Stephan Siegmann, Alexander Zagorski Thermal Spraying for Power Generation Components IV Authors Klaus Erich Schneider Kuessaberg, Germany e-mail: [email protected] Vladimir Belashchenko Concord, NH, USA e-mail: [email protected] All books published by Wiley-VCH are carefully produced. Nevertheless, authors, editors, and publisher do not warrant the information contained in these books, including this book, to be free of errors. Readers are advised to keep in mind that statements, data, illustrations, procedural details or other items may inadvertently be inaccurate. Library of Congress Card No.: applied for Marian Dratwinski Stein, Switzerland e-mail: [email protected] Stephan Siegmann EMPA Thun, Switzerland e-mail: [email protected] Alexander Zagorski ALSTOM Baden, Switzerland e-mail: [email protected] Cover Simulated Spray Pattern, ALSTOM British Library Cataloguing-in-Publication Data A catalogue record for this book is available from the British Library Bibliographic information published by the Deutsche Nationalbibliothek The Deutsche Nationalbibliothek lists this publication in the Deutsche Nationalbibliografie; detailed bibliographic data are available in the Internet at http://dnb.d-nb.de. © 2006 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim All rights reserved (including those of translation into other languages). No part of this book may be reproduced in any form – by photoprinting, microfilm, or any other means – nor transmitted or translated into a machine language without written permission from the publishers. Registered names, trademarks, etc. used in this book, even when not specifically marked as such, are not to be considered unprotected by law. Composition Manuela Treindl, Laaber Printing Strauss GmbH, Mö