E-Book Overview
It is easy to learn the philosophy and the concepts of kaizen. It is quite another challenge to translate the philosophy into action. While most books expound on the underlying principles and theory, Kaizen Assembly: Designing, Constructing, and Managing a Lean Assembly Line takes you step-by-step through an actual kaizen event. This approach demonstrates in detail the mindset, the processes, and the practical insight needed to transform your current assembly line into a world-class lean operation.Chris Ortiz brings the experience of over 150 successful kaizen events to the pages of this unique guide. Using clear, succinct, and unambiguous language rather than more general and esoteric terms found in other books, he explains how to implement waste reduction, 5S, time and motion studies, line balancing, quality-at-the-source, visual management, and workstation and assembly line design. Taking a unique approach, the book follows an example of the assembly process for an electric bike including illustrations of nearly every step along the way. Ortiz even includes the most valuable teaching tool of all: past mistakes, how they were overcome, and how to identify and avoid them.Providing expert guidance that will last long after the consultants have left, Kaizen Assembly supplies the tools you need to make kaizen and lean assembly a permanent fixture at the heart of the shop floor.
E-Book Content
Kaizen Assembly Designing, Constructing, and Managing a Lean Assembly Line Other Related Titles of Interest Include: Manufacturing: Design, Production, Automation, and Integration Beno Benhabib, University of Toronto, Ontario, Canada ISBN: 0824742737 Assembly Automation and Product Design, Second Edition Geoffrey Boothroyd, Boothroyd Dewhurst Inc., Wakefield, Rhode Island ISBN:1574446436 Lean Manufacturing: Tools, Techniques, and How to Use Them William M. Feld, Lean Manufacturing Consultant, Saint Peters, Missouri ISBN: 157444297x Manufacturing Handbook of Best Practices: An Innovation, Productivity, and Quality Focus Jack B. ReVelle, ReVelle Solutions LLC, Tustin, California ISBN: 1574443003 Transactional Six Sigma and Lean Servicing: Leveraging Manufacturing Concepts to Achieve World-Class Service Betsi Harris Ehrlich, Ocwen Financial Corporation, West Palm Beach, Florida ISBN: 1574443259 Manufacturing at Warp Speed: Optimizing Supply Chain Financial Performance Eli Schragenheim, Elyakin Management Systems, Ra'anana Israel H. William Dettmer, Goal Systems International, Port Angeles, Washington ISBN: 1574442937 Chris A. Ortiz Kaizen Assembly Designing, Constructing, and Managing a Lean Assembly Line Boca Raton London New York CRC is an imprint of the Taylor & Francis Group, an informa business CRC Press Taylor & Francis Group 6000 Broken Sound Parkway NW, Suite 300 Boca Raton, FL 33487-2742 © 2006 by Taylor and Francis Group, LLC CRC Press is an imprint of Taylor & Francis Group, an Informa business No claim to original U.S. Government works Printed in the United States of America on acid-free paper 10 9 8 7 6 5 4 3 2 1 International Standard Book Number-10: 0-8493-7187-2 (Hardcover) International Standard Book Number-13: 978-0-8493-7187-5 (Hardcover) Library of Congress Card Number 2006041794 This book contains information obtained from authentic and highly regarded sources. Reprinted material is quoted with permission, and sources are indicated. A wide variety of references are listed. Reasonable efforts have been made to publish reliable data and information, but the author and the publisher cannot assume responsibility for the validity of all materials or for the consequences of their use. No part of this book may be reprinted, reproduced, transmitted, or utilized in any form by any electronic, mechanical, or other means, now known or hereafter invented, including photocopyin